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Back Door Glass: Removal

  1. REMOVE REAR DOOR WEATHERSTRIP RH 
  2. REMOVE REAR DOOR WEATHERSTRIP LH 
  3. REMOVE REAR SEAT CUSHION ASSEMBLY 
  4. REMOVE REAR SEATBACK ASSEMBLY (FIXED TYPE REAR SEAT) 
  5. REMOVE SEPARATE TYPE REAR SEATBACK ASSEMBLY (SEPARATED TYPE REAR SEAT) 
  6. REMOVE ROOM PARTITION BOARD RH (SEPARATED TYPE REAR SEAT) 
  7. REMOVE ROOM PARTITION BOARD LH (SEPARATED TYPE REAR SEAT) 
  8. REMOVE ROOF SIDE GARNISH INNER RH 
  9. REMOVE ROOF SIDE GARNISH INNER LH 
  10. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY 
  11. REMOVE BACK WINDOW MOLDING OUTSIDE UPPER 
    1. Using a knife, cut off the molding as shown in the illustration.
      NOTE: Do not damage the vehicle body with the knife.
    2. Remove the remaining molding.

      HINT:

      Make a partial cut in the molding, then pull and remove it by hand.

    Fig 1: Cutting Off Molding Using Knife
    G05196253Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE BACK WINDOW GLASS 

    HINT:

    Depending on a vehicle type, either a 1-piece type or a 2-piece type of stopper is installed.

    1. From the interior insert a piano wire between the vehicle body and glass.
    2. Apply protective tape to the outer surface to keep the surface from being scratched.
    3. Tie both wire ends to wooden blocks or similar objects.
      NOTE: When separating the glass, take care not to damage the paint and interior/exterior ornaments.
      Fig 2: Identifying Protective Tape To Outer Surface In Windshield Glass
      G05196254Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Cut the adhesive by pulling the piano wire around the glass.
    5. Using a suction cup, remove the glass.
    NOTE: Leave as much adhesive on the body as possible when removing the glass.
    Fig 3: Pulling Piano Wire Around Glass
    G05196264Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. CLEAN BACK WINDOW GLASS 
    1. Using a scraper, remove the damaged stoppers, dam and adhesive sticking to the glass.
    2. Clean the outer edges of the glass with white gasoline.
      NOTE:
      • Do not touch the glass after cleaning it.
      • Be careful not to damage the body.
      Fig 4: Cleaning Back Window Glass
      G05196256Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002