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Knock Sensor, Intake Manifold: Installation

  1. INSTALL KNOCK SENSOR 
    1. Install the knock sensor with the nut.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

      NOTE: Make sure that the knock sensor is in the correct position.
    2. Connect the knock sensor connector.
      Fig 1: Identifying Knock Sensor With Nut
      G04973395Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL INTAKE MANIFOLD 
    1. Install a new gasket into the intake manifold.
      Fig 2: Locating Intake Manifold Gasket
      G04973396Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the intake manifold with the 5 bolts and 2 nuts.

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

    3. Fit the union to check valve hose into the vacuum hose clamp.
      Fig 3: Locating Intake Manifold Bolts And Nuts
      G04973391Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the wire harness clamp.
    5. Connect the camshaft timing oil control valve connector.
    6. Connect the union to check valve hose to the brake booster.
  3. INSTALL FUEL DELIVERY PIPE WITH INJECTOR  (See INSTALLATION )
  4. INSTALL FUEL TUBE  (See INSTALLATION )
  5. INSTALL THROTTLE BODY (See  REMOVAL   ) 
  6. INSTALL AIR CLEANER CASE SUB-ASSEMBLY  (See INSTALLATION )
  7. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (See  INSTALLATION   ) 
  8. INSTALL AIR CLEANER INLET ASSEMBLY  (See INSTALLATION )
  9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL  (See INSTALLATION )
  10. ADD ENGINE COOLANT  (See ON-VEHICLE INSPECTION )
  11. CHECK FOR ENGINE COOLANT LEAKS  (See ON-VEHICLE INSPECTION )
  12. CHECK FOR FUEL LEAKS  (See ON-VEHICLE INSPECTION )
  13. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY  (See INSTALLATION )
  14. INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY 
    1. Install the outer cowl top panel sub-assembly with the 4 bolts and 4 nuts.

      Torque: 

      Bolt 

      5.0 N*m (51 kgf*cm, 44 in.*lbf) 

      Nut 

      85 N*m (867 kgf*cm, 44 ft.*lbf) 

      Fig 4: Locating Cowl Top Panel Outer Sub-Assembly Bolts And Nuts
      G04973390Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL WINDSHIELD WIPER MOTOR AND LINK  (See INSTALLATION )
  16. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  (See INSTALLATION )
  17. INSTALL FRONT FENDER TO COWL SIDE SEAL RH  (See INSTALLATION )
  18. INSTALL FRONT FENDER TO COWL SIDE SEAL LH  (See INSTALLATION )
  19. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH  (See INSTALLATION )
  20. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH  (See INSTALLATION )
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