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Frame Wire: Installation

  1. INSTALL FRAME WIRE 
    CAUTION: Wear insulating gloves.
    1. Temporarily fasten the frame wire to the vehicle.
    2. Connect the fit-in clamps to the stud in the floor panel, and then install the frame wire with both nuts labeled A.

      Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

    3. Install both nuts labeled B shown in the illustration.

      Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

      Fig 1: Installing Frame Wire
      G05674931Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. As shown in the illustration, point the arrow on the grommet in the front direction, then install the grommet.
    5. Install the 2 bolts.

      Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

    6. Install the 2 clamps.
      Fig 2: Installing Grommet
      G05674933Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FRONT SUSPENSION CROSSMEMBER 
    1. Install the front suspension crossmember with the 4 bolts.

      Torque: 113 N*m (1,152 kgf*cm, 83 in.*lbf) for bolt A 

      157 N*m (1,601 kgf*cm, 116 in.*lbf) for bolt B 

    2. Remove the jack.
      Fig 3: Installing Front Suspension Crossmember
      G05674929Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL NO. 1 WIRE HARNESS PROTECTOR 
    CAUTION: Wear insulating gloves.
    1. Install the wire harness protector with the 2 bolts and nut.

      Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

      Fig 4: Installing Wire Harness Protector
      G05674927Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FRONT FLOOR COVER CENTER LH 
    1. Install the floor cover with the 5 clips.
      Fig 5: Installing Front Floor Cover Center LH
      G05674926Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FRONT FLOOR COVER LH 
    1. Install the floor cover with the 6 clips.
  6. INSTALL NO. 3 ENGINE UNDER COVER 
  7. INSTALL NO. 4 ENGINE UNDER COVER CENTER 
  8. INSTALL STEERING INTERMEDIATE SHAFT  (See )
  9. INSTALL COLUMN HOLE COVER SILENCER SHEET 
    Fig 6: Installing Front Floor Cover LH
    G05674925Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL FRAME WIRE 
    CAUTION: Wear insulating gloves.
    1. Connect the 2 connectors shown in the illustration to the inverter with converter assembly.
    2. Connect the clamp to the engine room relay block with the nut.
      Fig 7: Connecting Connectors
      G05674938Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the frame wire to the engine room relay block with the nut.

      Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

    4. Install the side cover to the engine room relay block.
    5. Install the frame wire clamp to the side member.
      Fig 8: Installing Side Cover
      G05674939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL FRONT COWL TOP PANEL OUTER  (See INSTALLATION )
  12. INSTALL FRONT WIPER LINK AND WIPER MOTOR ASSEMBLY  (See INSTALLATION )
  13. INSTALL COWL TOP VENTILATOR LOUVER RH 
  14. INSTALL COWL TOP VENTILATOR LOUVER LH 
  15. INSTALL HOOD TO COWL TOP SEAL 
  16. INSTALL FRONT WIPER ARM LH  (See INSTALLATION )
  17. INSTALL FRONT WIPER ARM RH  (See INSTALLATION )
  18. INSTALL FRONT WIPER ARM COVER 
  19. INSTALL FRAME WIRE 
    CAUTION: Wear insulating gloves.
    1. Connect the grommet.
    2. Connect the connector.
    3. Install the 2 clamps, then connect the frame wire to the center floor panel.
      Fig 9: Connecting Frame Wire To Center Floor Panel
      G05674940Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the frame wire to the rear floor panel with the clamp.
      Fig 10: Installing Frame Wire To Rear Floor Panel With Clamp
      G05674920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the frame wire to the No. 2 and No. 3 system main relay with 2 new nuts.

      Torque: 5.6 N*m (57 kgf*cm, 50 in.*lbf) 

  20. INSTALL JUNCTION TERMINAL 
    CAUTION: Wear insulating gloves.
  21. INSTALL NO. 6 BATTERY CARRIER PANEL  (See INSTALLATION )
    Fig 11: Installing Frame Wire To No 2 And No 3 System Main Relay
    G05674942Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. INSTALL FLOOR SIDE PANEL LH 
    1. Install the clip.
    2. Install the floor side panel with the 3 bolts.
      Fig 12: Installing Floor Side Panel LH
      G05674918Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the carpet with the clip.
  23. INSTALL REAR DOOR SCUFF PLATE LH 
  24. INSTALL BATTERY CARRIER BRACKET  (See INSTALLATION )
  25. INSTALL DECK TRIM SIDE PANEL LH  (See INSTALLATION )
  26. INSTALL DECK FLOOR BOX LH  (See INSTALLATION )
  27. INSTALL REAR NO. 4 FLOOR BOARD  (See INSTALLATION )
    Fig 13: Installing Carpet With Clip
    G05674917Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. INSTALL REAR SIDE SEATBACK FRAME LH  (See INSTALLATION )
  29. INSTALL REAR NO. 1 FLOOR BOARD  (See INSTALLATION )
  30. INSTALL REAR SEAT CUSHION ASSEMBLY  (See INSTALLATION )
  31. INSTALL TONNEAU COVER  (See INSTALLATION )
  32. INSTALL REAR DECK TRIM COVER  (See INSTALLATION )
  33. INSTALL SERVICE PLUG GRIP  (See REMOVAL )
  34. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL  (See INSTALLATION )
  35. INSTALL REAR NO. 3 FLOOR BOARD  (See INSTALLATION )
  36. INSTALL REAR DECK FLOOR BOX  (See INSTALLATION )
  37. INSTALL REAR NO. 2 FLOOR BOARD  (See INSTALLATION )
  38. INSTALL FRONT WHEEL 
  39. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
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