Inspection Procedure
NOTE:
When replacing the VSC actuator assembly, perform zero point calibration (See CALIBRATION
).
- CHECK TERMINAL VOLTAGE (BOOSTER PEDAL MICRO SWITCH)
- Disconnect A20 booster connector.
- Turn the ignition switch to ON.
- Measure the voltage according to the value(s) in the table below.
Standard Voltage
VOLTAGE SPECIFICATIONTester Connection Switch Condition Specified Condition A20-5 (STS) - Body ground Ignition switch ON Approximately 12 V
NG: Go to step 3
OK: Go to Next Step
- INSPECT BOOSTER PEDAL MICRO SWITCH
- When using an oscilloscope:
- Connect the oscilloscope between terminals 1 (PSNO) and 5 (STS), 2 (PSNC) and 5 (STS) of the brake booster with connector being connected.
- Turn the ignition switch to ON.
- Check the signal waveform while the brake pedal is depressed and released.
OK: Signal waveform changes as shown in the illustration.
- When not using an oscilloscope:
- Disconnect the A20 booster connector.
- Turn the ignition switch to ON.
- Measure the voltage according to the value(s) in the table below.
Standard Voltage
VOLTAGE SPECIFICATIONTester Connection Condition Specified Condition A20-2 (PSNC) - A20-5 (STS) Brake pedal is depressed 6 V A20-1 (PSNO) - A20-5 (STS) Brake pedal is released
NG: REPLACE BRAKE BOOSTER ASSEMBLY
OK: Go to Next Step
- When using an oscilloscope:
- CHECK HARNESS AND CONNECTOR (BOOSTER PEDAL MICRO SWITCH - SKID CONTROL ECU)
- Confirm that the skid control ECU connector and brake booster connector are properly connected.
- Disconnect the A19 ECU connector.
- Disconnect the A20 booster connector.
- Inspect both the connector case and the terminal for deformation and corrosion.
OK: No deformation or corrosion.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
RESISTANCE REFERENCETester Connection Condition Specified Condition A19-24 (PSNO) - A20-1 (PSNO) Always Below 1 Ω A19-24 (PSNO) - Body ground Always 10 kΩ or higher A19-25 (PSNC) - A20-2 (PSNC) Always Below 1 Ω A19-25 (PSNC) - Body ground Always 10 kΩ or higher A19-27 (STS) - A20-5 (STS) Always Below 1 Ω A19-27 (STS) - Body ground Always 10 kΩ or higher
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
OK: REPLACE VSC ACTUATOR ASSEMBLY (See REMOVAL )