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Back Window Glass: Installation: Installation

  1. CLEAN BACK DOOR GLASS 
    1. Using a scraper, remove the damaged clips and spacers, adhesive sticking to the glass.
      2. Fig 1: Cleaning Back Door Glass
      GTY139219Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not touch the glass surface after cleaning it.
      • Be careful not to damage the glass.
      • Even if using new glass, clean the glass with non-residue solvent.
    2. Clean the outer circumference of the glass with non-residue solvent.
  2. INSTALL BACK WINDOW GLASS CLIP RH 
    1. Apply Primer G to the glass where the clip will be installed.

      HINT: 

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

      2. Fig 2: Identifying Marking For Clip Pasting
      GTY115668Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
    2. Remove the peeling paper from a new clip. Install a clip onto the glass as shown in the illustration.
  3. INSTALL BACK WINDOW GLASS CLIP LH 
    1. Apply Primer G to the glass where the clip will be installed.

      HINT: 

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

      2. Fig 3: Identifying Clip Marking Location
      GTY125127Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
    2. Remove the peeling paper from a new clip. Install a clip onto the glass as shown in the illustration.
  4. INSTALL NO. 1 BACK WINDOW GLASS SPACER 
    1. Apply Primer G to the glass where the spacer will be installed.

      HINT: 

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

      2. Fig 4: Identifying Marking For Clip Pasting
      GTY130171Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
    2. Remove the peeling paper from a new spacer. Install a spacer onto the glass as shown in the illustration.
  5. INSTALL NO. 2 BACK WINDOW GLASS SPACER 
    1. Apply Primer G to the glass where the spacer will be installed.

      HINT: 

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

      2. Fig 5: Identifying Marking For Spacer Pasting
      GTY115669Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
    2. Remove the peeling paper from a new spacer. Install a spacer onto the glass as shown in the illustration.
  6. INSTALL BACK WINDOW OUTSIDE MOLDING 
    1. Using a brush or sponge, coat the application area of the back window glass outside molding with Primer G.
      Fig 6: Identifying Back Window Outside Molding
      GTY129998Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard

      Area Specified Condition
      a 13.0 mm (0.512 in.)
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.

      HINT: 

      If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

    2. Remove the peeling paper from 2 new back window outside moldings. Install the 2 moldings as shown in the illustration.
      Fig 7: Identifying Back Window Glass Molding Gap
      GTY134124Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard

      Area Specified Condition
      a 1.5 mm (0.0591 in.)
      b 1.0 mm (0.0394 in.)
      c 11.0 mm (0.433 in.)
  7. INSTALL BACK WINDOW GLASS 
    Fig 8: Applying Primer G To Contact Surface Of Back Window Glass
    GTY240727Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Do not apply primer to the adhesive.
      • Throw away any leftover primer.
      • Do not apply too much primer.
    2. Using a brush or sponge, apply Primer G to the contact surface of the back window glass.
      Fig 9: Identifying Adhesive Center Line Of Back Window Glass
      GTY126644Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard

      Area Specified Condition
      a 11.0 mm (0.433 in.)
      b 8.0 mm (0.315 in.)
      c 13.0 mm (0.512 in.)
      d 5.0 mm (0.197 in.)

      HINT: 

      If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.
      • Do not apply too much primer.
    3. Apply adhesive to the back window glass.

      Adhesive

      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration below.

        HINT: 

        After cutting off the tip, use all adhesive within the time written in the table below.

        Usage Time Frame

        Temperature Usage Time Frame
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour 40 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with the cartridge.
      3. Apply adhesive to the back window glass as shown in the illustration.
        Fig 10: Identifying Back Window Glass Adhesive Area
        GTY129360Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Standard

        Area Specified Condition
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 11.0 mm (0.433 in.)
        d 13.0 mm (0.512 in.)
        e 5.0 mm (0.197 in.)
    4. Install the back window glass to the vehicle body.
      1. Hold the back window glass securely in place with tape or equivalent until the adhesive has hardened.
        NOTE:
        • Allow the primer coating to dry for 3 minutes or more.
        • Check that the clips are attached to the vehicle body correctly.
        • Check the clearance between the vehicle body and glass.
      2. Lightly press the front surface of the back window glass to ensure that the back window glass is securely fit to the vehicle body.
        3. Fig 11: Removing Excess Or Protruding Adhesive
        GTY136368Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        NOTE:

        Do not drive the vehicle within the time written in the table below.

      3. Using a scraper, remove any excess or protruding adhesive.

        HINT: 

        Apply adhesive onto the glass rim.

        Minimum Time

        Temperature Minimum Time Prior to Driving Vehicle
        35°C (95°F) 1 hour 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
      4. Connect the 3 connectors.
  8. INSTALL REAR WIPER MOTOR ASSEMBLY  . Refer to INSTALLATION - Step 1
  9. INSTALL REAR WIPER MOTOR GROMMET  . Refer to REASSEMBLY - Step 28
  10. INSTALL REAR WIPER ARM  . Refer to REASSEMBLY - Step 29
  11. CHECK FOR LEAK AND REPAIR 
    1. Conduct a leak test after the adhesive has completely hardened.
    2. Seal any leaks with auto glass sealer.
  12. INSTALL REAR SPOILER SUB-ASSEMBLY (w/ Rear Spoiler)  . Refer to INSTALLATION - Step 1
  13. INSTALL BACK DOOR GLASS CHANNEL LH (w/ Rear Spoiler) 
    Fig 12: Identifying Back Door Glass Channel LH
    GTY115510Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Attach the clip and install the back door glass channel.
  14. INSTALL BACK DOOR GLASS CHANNEL RH (w/ Rear Spoiler) 
    Fig 13: Identifying Back Door Glass Channel RH
    GTY115509Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Attach the clip and install the back door glass channel.
  15. INSTALL BACK DOOR GARNISH  . Refer to REASSEMBLY - Step 31
  16. INSTALL BACK DOOR SIDE GARNISH LH  . Refer to REASSEMBLY - Step 32
  17. INSTALL BACK DOOR SIDE GARNISH RH  . Refer to REASSEMBLY - Step 33
  18. INSTALL CENTER BACK DOOR GARNISH  . Refer to REASSEMBLY - Step 35
  19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to INITIALIZATION .

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