Specifications Index
PASSAT SPECIFICATIONS INDEX
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | |||
| 1995-1996 | A/C SYSTEM GENERAL SERVICING | ||
| 1997 | A/C SYSTEM GENERAL SERVICING | ||
| Torque | |||
| 1995-1996 | TORQUE SPECIFICATIONS | ||
| 1997 | TORQUE SPECIFICATIONS | ||
| Axle Nut/Hub Nut | |||
| With Tripod-Type Joint | 195 ft.lb (265 N.m) | ||
| With Bonded Axle Shaft Splines | 66 ft.lb (90 N.m) Plus 1/8 turn | ||
| Battery | 63 Amp Hr. Rating | ||
| Brakes | |||
| Bleeding Sequence | BLEEDING BRAKE SYSTEM | ||
| Disc Brakes | |||
| Service Specifications | DISC BRAKE SPECIFICATIONS | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Drum Brakes | |||
| Service Specifications | DRUM BRAKE SPECIFICATIONS | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Charging | |||
| Generator | DESCRIPTION | ||
| Torque | N/A | ||
| Drive Belts | |||
| Adjustment | |||
| 1.9L | DRIVE BELT ROUTING | ||
| 2.0L | N/A | ||
| 2.8L | N/A | ||
| Drive Belt Routing | |||
| 1.9L | DRIVE BELT ROUTING | ||
| 2.0L | See "Removing & Installing Ribbed (Accessory) Drive Belts" graphics under TIMING BELT | ||
| 2.8L | See "Locating Engine Identification Number" graphic under ENGINE IDENTIFICATION | ||
| Engine Cooling | |||
| 1.9L | |||
| General Service Specifications | COOLING SYSTEM SPECIFICATIONS | ||
| Radiator Cap Pressure | 19-22 psi | ||
| Thermostat R & I | N/A | ||
| Water Pump R & I | 1995: WATER PUMP 1996: WATER PUMP 1997: WATER PUMP |
||
| 2.0L | |||
| General Service Specifications | N/A | ||
| Radiator Cap Pressure | N/A | ||
| Thermostat R & I | N/A | ||
| Water Pump R & I | WATER PUMP | ||
| 2.8L | |||
| General Service Specifications | N/A | ||
| Radiator Cap Pressure | N/A | ||
| Thermostat R & I | N/A | ||
| Water Pump R & I | WATER PUMP | ||
| Engine Mechanical | |||
| Compression | |||
| 1995 | ENGINE COMPRESSION | ||
| 1996 | ENGINE COMPRESSION | ||
| 1997 | ENGINE COMPRESSION | ||
| 1997 (2.8L) | ENGINE COMPRESSION | ||
| Oil Pressure | |||
| 1995 (1.9L) | Check oil pressure with engine at normal operating temperature. Minimum oil pressure with engine at 2000 RPM should be 29 psi (2.0 kg/cm2 ). Oil pressure should not exceed 102 psi (7.2kg/cm2 ) at higher engine RPM. | ||
| 1995-1996 (2.0L) | Check oil pressure with engine at normal operating temperature. Minimum oil pressure at idle is 29 psi (2.0 kg/cm2 FD). Minimum oil pressure at 2000 RPM is 43 psi (3.0 kg/cm2 FD). | ||
| 1995-1997 (2.8L) | Check oil pressure with engine at warm operating temperature. Minimum oil pressure at 2000 RPM is 29 psi (2.0 kg/cm2 ). If oil pressure is incorrect, check oil pump and oil pressure relief valve. | ||
| 1996 (1.9L Turbo) | Check oil pressure with engine at normal operating temperature. Minimum oil pressure with engine at 2000 RPM should be 29 psi (2.0 kg/cm2 ). Oil pressure should not exceed 102 psi (7.2kg/cm2 ) at higher engine RPM. | ||
| 1997 (1.9L) | Check oil pressure with engine at normal operating temperature. Minimum oil pressure with engine at 2000 RPM should be 29 psi (2.0 kg/cm2 ). Oil pressure should not exceed 102 psi (7.2kg/cm2 ) at higher engine RPM. | ||
| Overhaul | |||
| 1995 (1.9L) | ENGINE SPECIFICATIONS | ||
| 1995-1996 (2.0L) | ENGINE SPECIFICATIONS | ||
| 1995-1997 (2.8L) | ENGINE SPECIFICATIONS | ||
| 1996 (1.9L Turbo) | ENGINE SPECIFICATIONS | ||
| 1997 (1.9L) | ENGINE SPECIFICATIONS | ||
| Torque | |||
| 1995 (1.9L) | TORQUE SPECIFICATIONS | ||
| 1995-1996 (2.0L) | TORQUE SPECIFICATIONS | ||
| 1995-1997 (2.8L) | TORQUE SPECIFICATIONS | ||
| 1996 (1.9L Turbo) | TORQUE SPECIFICATIONS | ||
| 1997 (1.9L) | TORQUE SPECIFICATIONS | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Flex Plate/Drive Plate Torque | 44 ft.lb (60 N.m) plus 1/4 turn | ||
| Fuel System | |||
| Pressure Specification | |||
| 1995 | FUEL PUMP | ||
| 1996 | FUEL PUMP | ||
| 1997 (2.8L) | FUEL PUMP | ||
| Fuel Pressure Test Procedure | |||
| 1995 | FUEL PRESSURE | ||
| 1996 (Diesel) | FUEL DELIVERY & SYSTEM PRESSURES | ||
| 1996 (Gasoline) | FUEL PRESSURE TEST | ||
| 1996-1997 (2.8L) | FUEL PRESSURE | ||
| 1997 (1.9L) | FUEL DELIVERY & SYSTEM PRESSURES | ||
| Fuel Filter Location | FUEL FILTER | ||
| Fuel Filter R & I | FUEL FILTER | ||
| Ignition | |||
| Firing Order & Cylinder Identification | |||
| 1995 | FIRING ORDER & TIMING MARKS | ||
| 1996 | FIRING ORDER & TIMING MARKS | ||
| 1997 | FIRING ORDER & TIMING MARKS | ||
| 1997 (2.8L) | FIRING ORDER & TIMING MARKS | ||
| Ignition Wires (Resistance) | |||
| 1995 | Information Not Available | ||
| 1996 | HIGH TENSION WIRE RESISTANCE | ||
| 1997 (2.8L) | HIGH TENSION WIRE RESISTANCE | ||
| Ignition Wires (Routing) | N/A | ||
| Spark Plug | |||
| 1995 | |||
| Bosch C9MCC | |||
| Gap | .028-.031 In. (.70-.80 mm) | ||
| Torque | 18 ft.lb (25 N.m) | ||
| 1996 | |||
| Bosch FR8DS | |||
| Gap | .024 In. (.60 mm) | ||
| Torque | 22 ft.lb (30 N.m) | ||
| 1997 (2.8L) | |||
| Bosch C9MCC | |||
| Gap | .028 In. (.70 mm) | ||
| Torque | 18 ft.lb (25 N.m) | ||
| Starting | |||
| Starter | |||
| 1995-1996 | ON-VEHICLE TESTING | ||
| 1997 | ON-VEHICLE TESTING | ||
| Torque | |||
| 1995-1996 | TORQUE SPECIFICATIONS | ||
| 1997 | TORQUE SPECIFICATIONS | ||
| Wheel Alignment | |||
| Adjustment Specifications | WHEEL ALIGNMENT SPECIFICATIONS | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 81 ft.lb (110 N.m) | ||