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Differential, Adjusting: Adjusting

Press taper roller bearing outer race, without shim, into torque converter housing. See Fig 1 .

Fig 1: Pressing Taper Roller Bearing Outer Race Into Torque Converter Housing
G00394508Courtesy of VOLKSWAGEN UNITED STATES, INC.

Press taper roller bearing inner race onto differential cage. See Fig 2 .

Fig 2: Pressing Taper Roller Bearing Inner Race Onto Differential Cage
G00394509Courtesy of VOLKSWAGEN UNITED STATES, INC.

Press taper roller bearing outer race onto stop in differential housing. Fig 3 . Drive fully onto stop using copper drift.

Fig 3: Pressing Taper Roller Bearing Outer Race Onto Differential Housing
G00394510Courtesy of VOLKSWAGEN UNITED STATES, INC.

Press taper roller bearing inner race into differential cage. See Fig 4 .

Fig 4: Pressing Taper Roller Bearing Inner Race Into Differential Cage
G00394511Courtesy of VOLKSWAGEN UNITED STATES, INC.

Bolt torque converter housing onto transmission holder VW 353 and insert differential. See Fig 5 .

Fig 5: Installing Torque Converter & Differential In Transmission Housing
G00394512Courtesy of VOLKSWAGEN UNITED STATES, INC.

Insert special tool VW 521 into differential housing.

Install transmission housing then insert and tighten every second bolt in the area of the differential to 25 Nm.

Assemble special tool to measure play. See Fig 6 .

Fig 6: Assembling Differential Adjustment Special Tools
G00394513Courtesy of VOLKSWAGEN UNITED STATES, INC.

Preload gauge to 1 mm and then "0". Lift and lower differential. Read off and note play on gauge.