Part II: Notes
1 - 45 Nm
2 - Engine bracket
3 - 8 Nm
- Secured to intake manifold
4 - Dipstick
- The oil level must not exceed the max. mark!
- Markings, Dipstick markings
5 - Guide tube
- For dipstick
- Secured by a bolt to intake manifold
6 - Cylinder block
- Removing and installing sealing flange and dual-mass flywheel → Sealing flanges and dual-mass flywheel, removing and installing
- Removing and installing crankshaft → Crankshaft, removing and installing
- Disassembling and assembling piston and connecting rod → Piston and connecting rod, disassembling and assembling
7 - Knock Sensor (KS) 1 G61
- 3-pin
- Installation location: Between cyl. 1 and cyl. 3
- The contact surfaces between knock sensor and cylinder block must be free of corrosion, dirt and grease.
- Checking: → 01 ON BOARD DIAGNOSTIC (OBD)
8 - 20 Nm
- Torque setting influences the function of knock sensor
9 - 10 Nm
10 - Oil pump drive cover
11 - O-ring
- Replace
- Lubricate before installing
12 - Oil pump drive
13 - Oil non-return valve, 5 Nm
- Observe installation position
- Clean if badly soiled
- See note → Engine, disassembling and assembling
14 - Intermediate shaft
15 - Thrust washer
16 - 10 Nm
- Install with locking compound "D6"
17 - Drive shaft
- For oil pump drive
18 - Oil pump
- Disassembling and assembling → Oil pump, disassembling and assembling
- Coat oil pressure pipe at cylinder block and oil pump housing with sealing compound AMV 188 001 02
19 - 23 Nm
20 - 8 Nm
- Insert with locking compound D 000 600 A2
21 - Oil drain plug, 30 Nm
- Replace if leaking
22 - Oil pan
- Removing and installing → Oil pan, removing and installing
23 - 12 Nm
24 - Oil filter housing
- See note → Engine, disassembling and assembling
- Disassembling and assembling → Oil filter housing, disassembling and assembling
- Coolant hose connection diagram → Coolant hose connection diagram
25 - Vibration damper
- Removing and installing ribbed belt → Ribbed belt, removing and installing under Ribbed belt, removing and installing
26 - 100 Nm plus additional 1 / 4 turn (90 ° ) further
- Replace
- Use Counter support T10069 to loosen and tighten To loosen and tighten securing bolt, hold vibration damper with under Engine, disassembling and assembling
- Tighten using Torque wrench (150...800 Nm) VAG 1601
27 - Knock Sensor (KS) 2 G66
- 2-pin
- Installation location: Between cyl. 4 and cyl. 6
- The contact surfaces between knock sensor and cylinder block must be free of corrosion, dirt and grease.
- Checking: → 01 ON BOARD DIAGNOSTIC (OBD)
28 - Engine speed (RPM) sensor G28
- Checking: → 01 ON BOARD DIAGNOSTIC (OBD)