Specifications Index

SPECIFICATIONS INDEX

System			Specification/Procedure
Air Conditioning
Service			REFRIGERANT R134A PHYSICAL DATA
Torque			FASTENER TIGHTENING SPECIFICATIONS
Axle Nut/Hub Nut
Front			70 Nm +90°
Rear			200 Nm +180°
Battery			BATTERY TYPES
Brakes
Bleeding Sequence			HYDRAULIC SYSTEM, BLEEDING
Disc Brakes			FRONT BRAKES REAR BRAKES
Torque			FASTENER TIGHTENING SPECIFICATIONS Hydraulic Components FASTENER TIGHTENING SPECIFICATIONS Mechanical Components
Charging
Generator			N/A
Torque			N/A
Drive Belts
Adjustment
	1.4L		N/A
	1.8L & 2.0L		RIBBED BELT, REMOVING AND INSTALLING Engine Code(s): CPLA, CPPA, CPKA & CPRA (Sedan)
2.0L			RIBBED BELT Engine Code(s): CBFA & CCTA RIBBED BELT Engine Code(s): CJAA RIBBED BELT, REMOVING AND INSTALLING Engine Code(s): CBPA
2.5L			RIBBED BELT
Belt Routing
	1.4L		N/A
	1.8L & 2.0L		See fig. 4 under Installing Engine Code(s): CPLA, CPPA, CPKA & CPRA (Sedan)
		2.0L	See fig. 26 under Installing CBFA & CCTA See fig. 26 under RIBBED BELT CJAA See fig. 7 under RIBBED BELT, REMOVING AND INSTALLING For Vehicles Without Air Conditioning CBPA See fig. 8 under RIBBED BELT, REMOVING AND INSTALLING For Vehicles With Air Conditioning CBPA
	2.5L		See fig. 4 under ACCESSORY DRIVE Engine Code(s): CBTA & CBUA
Engine Cooling
General Service Specifications			Refer to the approrpiate FLUID CAPACITY TABLES information.
Radiator Cap Pressure
	1.4L		1.4 to 1.6 bar
	1.8L & 2.0L Engine Code(s): CPLA, CPPA, CPKA & CPRA (Sedan)		1.6 to 1.8 bar
	2.0L Engine Code(s): CBFA & CCTA 2.0L CJAA CBPA		1.4 to 1.6 bar
	2.5L Engine Code(s): CBTA & CBUA		1.4-1.6 Bar
Thermostat R & I
1.4L			COOLANT THERMOSTAT, REMOVING AND INSTALLING Engine Code(s): CNLA & CRJA (Sedan)
	1.8L & 2.0L		COOLANT THERMOSTAT HOUSING, REMOVING AND INSTALLING
	2.0L		COOLANT THERMOSTAT Engine Code(s): CBFA & CCTA (Sedan) COOLANT THERMOSTAT, REMOVING AND INSTALLING Engine Code(s): CBPA & CKJA (Sedan) COOLANT THERMOSTAT Engine Code: CJAA (Sedan)
	2.5L		COOLANT THERMOSTAT Engine Code(s): CBTA & CBUA (Sedan)
Water Pump R & I
	1.4L		COOLANT PUMP, REMOVING AND INSTALLING Engine Code(s): CNLA & CRJA (Sedan)
1.8L & 2.0L			COOLANT PUMP, REMOVING AND INSTALLING Engine Code(s): CPLA, CPPA, CPKA & CPRA (Sedan)
	2.0L		COOLANT PUMP Engine Code(s): CBFA & CCTA (Sedan) COOLANT PUMP, REMOVING AND INSTALLING Engine Code(s): CBPA & CKJA (Sedan) COOLANT PUMP Engine Code: CJAA (Sedan)
	2.5L		COOLANT PUMP Engine Code(s): CBTA & CBUA (Sedan)
Engine Mechanical
1.4L
	Compression		COMPRESSION PRESSURE, CHECKING
	Oil Pressure		Oil pressure at idle: minimum 0.6 bar (8.7 psi). Oil pressure at 2, 000 RPM: minimum 1.5 bar (21.76 psi). Oil pressure at 4, 500 RPM: minimum 2.8 bar (40.61 psi).
	Overhaul		10 ENGINE ASSEMBLY
	Torque		ENGINE, INSTALLING
1.8L & 2.0L
		Compression	COMPRESSION PRESSURE, CHECKING Engine Code(s): CPLA, CPPA, CPKA & CPRA (Sedan)
Oil Pressure			Oil pressure at idle: 0.9 to 2.4 bar (13.05 to 34.80 psi) Oil pressure at 2000 RPM: 2.0 to 2.4 bar (29 to 34.8 psi) Oil pressure at 3700 RPM: 2.0 to 2.4 bar (29 to 34.8 psi)
Overhaul			10 ENGINE ASSEMBLY
Torque			ENGINE, INSTALLING
2.0L
		Compression	COMPRESSION, CHECKING Engine Code(s): CBFA & CCTA (Sedan) COMPRESSION, CHECKING Engine Code(s): CBPA & CKJA (Sedan) COMPRESSION, CHECKING Engine Code: CJAA (Sedan)
Oil Pressure			Engine Code(s): CBFA & CCTA (Sedan) LED must light up at 1.2 to 1.6 bar (17.4 to 23.2 psi) positive pressure, otherwise replace the oil pressure switch. At 2000 RPM and an oil temperature of 80 °C (176 °F), the oil pressure should be between 2.7 bar (39 psi) and 4.5 bar (65.2 psi). At higher engine speeds the oil pressure must not exceed 7.0 bar (101.5 psi) Engine Code(s): CBPA & CKJA (Sedan) The LED must light up at 1.2 to 1.6 bar (17.4 to 23.2 psi) pressure. If it does not, replace the oil pressure switch. At 2, 000 RPM and an oil temperature of 80 °C (176 °F), the oil pressure must be 2.7 to 4.5 bar (39.16 to 65.26 psi). At higher engine speeds oil pressure must not exceed 7 bar (101.52 psi) Engine Code: CJAA (Sedan) 0.55 to 0.85 bar (7.9 to 12.3 psi) At 2, 000 rpm and an oil temperature of 80°C (176°F), the oil pressure must be at least 2.0 bar (29.0 psi). The oil pressure must not exceed 7.0 bar (10.1 psi) at higher engine speeds.
Overhaul			10 ENGINE ASSEMBLY Engine Code(s): CBFA & CCTA (Sedan) 10 ENGINE ASSEMBLY Engine Code(s): CBPA & CKJA (Sedan) 10 ENGINE ASSEMBLY Engine Code: CJAA (Sedan)
Torque			FASTENER TIGHTENING SPECIFICATIONS Engine Code(s): CBFA & CCTA (Sedan) TIGHTENING SPECIFICATIONS Engine Code(s): CBPA & CKJA (Sedan) FASTENER TIGHTENING SPECIFICATIONS Engine Code: CJAA (Sedan)
2.5L
		Compression	COMPRESSION, CHECKING Engine Code(s): CBTA & CBUA (Sedan)
Oil Pressure			Oil pressure when the vehicle is idling: 1.2 to 2.1 bar (17.4 to 30.5 psi) Oil pressure at 2000 RPM: 1.6 to 2.1 bar (23.2 psi to 30.5 psi). Oil pressure at 3700 RPM: 3.0 to 4.0 bar (43.5 to 58 psi).
Overhaul			10 ENGINE ASSEMBLY Engine Code(s): CBTA & CBUA (Sedan)
Torque			TIGHTENING SPECIFICATIONS (JETTA FROM MY 11) Engine Code(s): CBTA & CBUA
Fluid Specifications			See FLUIDS under MAINTENANCE tab.
Flywheel/Flex Plate Torque			60 Nm + 90°
Fuel System
Pressure Specification
	1.4L		The fuel injection system is separated into a high-pressure section (maximum about 120 bar (1741 psi)) and a low-pressure section (about 7 bar (102 psi)).
1.8L & 2.0L			The fuel injection system is separated into a high-pressure section, a maximum of about 120 bar (1, 740 psi) and a low-pressure section of about 4 to 7 bar (58 to 101 psi). ENGINE CODE(S): CPKA, CPLA, CPPA & CPRA
2.0L			3.5 to 6 bar for Engine Code: CBFA (Hatchback) 3.5 to 6 bar for Engine Code: CCTA (Convertible) 4.5 bar pressure for Engine Code(s): CVCA (Hatchback) 3.5 bar for Engine Code(s): CJAA 3.5 to 6 bar for Engine Code: CPPA (Hatchback)
2.5L			3.5 to 4.3 bar for Engine Code(s): CBTA & CBUA
Fuel Pressure Test Procedure
	1.4L		Fuel Pressure Sensor -G247-, CHECKING
	1.8L 2.0L		Fuel Pressure Sensor -G247-, Checking Engine Code(s): CPKA, CPLA, CPPA & CPRA (Convertible) Fuel Pressure Sensor -G247-, Checking Engine Code(s): CPKA, CPLA, CPPA & CPRA (Hatchback)
	2.0L		FUEL PRESSURE SENSOR, CHECKING Engine Code(s): CBFA & CCTA (Convertible) FUEL PRESSURE SENSOR, CHECKING Engine Code(s): CBFA & CCTA (Hatchback)
		2.5L	N/A
Ignition
Firing Order & Cylinder Identification			FIRING ORDER & CYLINDER IDENTIFICATION
Ignition Wires (Resistance)			Coil-On-Plug
Ignition Wires (Routing)			Coil-On-Plug
Spark Plug
1.4L			TEST DATA AND SPARK PLUGS
1.8L & 2.0L			TEST DATA AND SPARK PLUGS Engine Code(s): CPLA, CPPA, CPKA & CPRA (Sedan)
2.0L			Glow Plugs Engine Code(s): CBEA & CJAA (Sedan) SPARK PLUG TECHNICAL DATA Engine Code(s): CBFA & CCTA (Sedan) TEST DATA AND SPARK PLUGS Engine Code: CBPA (Sedan)
2.5L			TECHNICAL DATA
Starting
Starter			STARTER, CHECKING
Torque			N/A
Wheel Alignment
Adjustment Specifications			WHEEL ALIGNMENT
Torque			FASTENER TIGHTENING SPECIFICATIONS
Wheel & Tire
Wheel Lug Nut Torque			120 Nm