Overview - RHD, Abs Mark 60 EC (Abs/EDL/ASR/Esp)

Fig 1: Exploded View Of RHD, ABS Mark 60 EC (ABS/EDL/ASR/ESP)

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

1. Brake Line
   • Brake master cylinder/secondary piston circuit to hydraulic unit
   • Identification: 6.5 mm diameter and tube fitting with a M12 x 1 thread
   • 14 Nm
2. Brake Line
   • Brake master cylinder/primary piston circuit to hydraulic unit
   • Identification: 6.5 mm diameter and tube fitting with a M12 x 1 thread
   • 14 Nm
3. Brake Booster
   • Overview. Refer to BRAKE BOOSTER/BRAKE MASTER CYLINDER .
4. Brake Line
   • To the right front brake caliper
   • Identification: 5.25 mm diameter and tube fitting with a M12 x 1 thread
   • 14 Nm
5. Brake Line
   • To the left front brake caliper
   • Identification: 5.25 mm diameter and tube fitting with a M10 x 1 thread
   • 14 Nm
6. ABS Control Module -J104-
   • Removing and installing. Refer to ABS Control Module -J104- AND ABS Hydraulic Unit -N55-, REMOVING AND INSTALLING, RHD WITH ABS MARK 60 EC ABS/EDL/ASR/ESP .
   • Disconnecting from the ABS Hydraulic Unit -N55-. Refer to ABS Control Module -J104-, SEPARATING FROM ABS Hydraulic Unit -N55- (ABS MARK 60 EC ABS/EDL/ASR/ESP) .
7. Torx Socket Bolt
   • Use new bolts.
   • 2 Nm + 0.8 Nm
8. Rubber Bushing
   • When installing the bracket, make sure the rubber bushing does not push out of the bracket.
9. Bracket
10. Hex Nut
    • 20 Nm
11. Torx Bolt
    • 8 Nm
12. Bracket
    • Before the assembly spray the rubber bushing -item  ) OVERVIEW - RHD, ABS MARK 60 EC (ABS/EDL/ASR/ESP)- with Silicone Grease
    • after installing, make sure it fits properly
13. Rubber Bushing
14. Hex Fitting Bolt
    • 8 Nm
15. Brake Line
    • To the left rear brake caliper
    • Identification: 5.25 mm diameter and tube fitting with a M12 x 1 thread
    • 14 Nm
16. Brake Line
    • To the right rear brake caliper
    • Identification: 5.25 mm diameter and tube fitting with a M10 x 1 thread
    • 14 Nm
17. ABS Hydraulic Unit -N55-
    • Removing and installing. Refer to ABS Control Module -J104- AND ABS Hydraulic Unit -N55-, REMOVING AND INSTALLING, RHD WITH ABS MARK 60 EC ABS/EDL/ASR/ESP .
    • Disconnecting the ABS Control Module -J104- from the ABS Hydraulic Unit -N55-. Refer to ABS Control Module -J104-, SEPARATING FROM ABS Hydraulic Unit -N55- (ABS MARK 60 EC ABS/EDL/ASR/ESP) .