Abs Control Module And Abs Hydraulic Unit, Removing And Installing, Diesel Engine: Removing
Component Location:
The control module is bolted to the hydraulic unit -1- and is located in the engine compartment on the right side.
- Never forcefully bend the brake lines in the hydraulic unit area.
-- Disconnect the battery. Refer to BATTERY[For engine(s) CYFB] .
Vehicles with Particulate Filter or Catalytic Converter:
-- Remove the engine cover. Refer to ENGINE COVER[For engine(s) CYFB] .
Vehicles with Emissions Control Module:
-- Remove the engine cover. Refer to ENGINE COVER[For engine(s) CYFB] .
-- Remove the noise insulation. Refer to NOISE INSULATION .
-- Remove the driveshaft heat shield, if equipped. Refer to DRIVE AXLE .
-- Remove the front exhaust pipe. Refer to EXHAUST PIPES/MUFFLERS[For engine(s) CYFB] .
Vehicles with Emissions Control Module and Parking/Auxiliary Heater:
-- Remove both nuts -arrows- from the brackets for the coolant line -1- on the longitudinal member and the bulkhead.
-- Remove the bracket from the pins. Then pull the coolant lines as far downward as possible.
Continuation for All Vehicles:
-- Remove the heat shield -1- from the mounting bracket -2-.Loosen the catch in the direction of -arrow A- and remove the heat shield in the direction of -arrow B-.
-- Unclip the wiring guide.
-- Press the locking mechanism downward in direction of -arrow A-.
-- Release the connector in direction of -arrow B-.
-- Remove the connector -1-.
-- Insert the :VAG1869/2 .
-- Attach the bleeder bottle bleed hose -1- to the left front brake caliper breather valve.
-- Open the breather valve.
-- Attach the bleeder bottle bleed hose -1- to the left rear brake caliper breather valve.
-- Open the breather valve.
-- Push the brake pedal at least 60 mm using the :VAG1869/2 .
-- Close the left front and left rear bleeder valves.
-- Do not remove the :VAG1869/2 .
-- Place enough lint-free cloths under the control module and hydraulic unit.
Make sure no brake fluid gets on the contacts.
-- Remove the cover from the bulkhead and unclip the brake lines.
-- First, mark both brake lines from the brake master cylinder and remove from the hydraulic unit.
-- Immediately seal the threaded holes with the plugs from the assembly repair kit 5Q0 698 311.
-- Mark the remaining brake lines (brake calipers), remove them and seal off the threaded holes.
-- Place the dust caps for the bleeder valves on the brake lines.
-- Pull the hydraulic unit with the control module upward out of the shock absorbers -arrow-.
-- Remove the bracket in the vehicle from the hydraulic unit -arrows-.
-- Carefully guide the hydraulic unit with the control module downward.
-- Carefully place the hydraulic unit with the control module at the bottom of the engine compartment.
Position the ABS Hydraulic Unit -N55- with the ABS Control Module -J104- so that it cannot fall down.
-- Raise the vehicle.
-- Guide out the hydraulic unit from the vehicle.