Test Procedure

Step	Procedure	Result / Action to Take
1	PERFORM: Preliminary Check to verify the customers complaint. Refer to: PERFORM: Preliminary Check to verify the customers complaint. Refer to PRELIMINARY CHECK . -- Was Complaint verified?	-- YES: GO TO: Step 2. -- NO: GATHER more information from customer about the complaint.
2	IGNITION: OFF. For Beetle/Beetle Convertible, DISCONNECT: Vehicle Electrical System Control Module -J519- harness connector. For Passat, DISCONNECT: Data Bus On Board Diagnostic Interface -J533- harness connector. The Engine/Motor Control Module -J623- must remain connected for the following step. For Beetle/Beetle Convertible, CHECK: Vehicle Electrical System Control Module -J519- harness connector terminals 18 to 19 for resistance. For Passat, CHECK: Data Bus On Board Diagnostic Interface -J533- harness connector terminals 6 to 16 for resistance. SPECIFIED VALUE: 60 - 72 Ω (@ approx. 20° C). -- Was Value obtained?	-- YES: CONDITION: May be intermittent. PERFORM: Visual Inspection of wiring and component. CHECK: Wiring for open, high resistance, short or harness connector for damage, corrosion, loose or broken terminals. REPAIR: Faulty wiring or connector. GO TO: Step 4. -- NO: GO TO: Step 3.
3	REMOVE: Engine/Motor Control Module - J623-. For Beetle/Beetle Convertible, CHECK: Vehicle Electrical System Control Module -J519- harness connector terminal 18 to the Engine/Motor Control Module - J623- harness connector T91 / 80 for resistance. For Beetle/Beetle Convertible, CHECK: Vehicle Electrical System Control Module -J519- harness connector terminal 19 to the Engine/Motor Control Module - J623- harness connector T91 / 79 for resistance. For Passat, CHECK: Data Bus On Board Diagnostic Interface -J533- harness connector terminal 6 to the Engine/Motor Control Module - J623- harness connector T91 / 80 for resistance. For Passat, CHECK: Data Bus On Board Diagnostic Interface -J533- harness connector terminal 16 to the Engine/Motor Control Module - J623- harness connector T91 / 79 for resistance. SPECIFIED VALUE: 0.5 Ω (± 0.3 Ω). -- Were Values obtained?	-- YES: REPLACE: Engine/Motor Control Module -J623-. GO TO: Step 4. -- NO: PERFORM: Visual Inspection of wiring and component. CHECK: Wiring for open, high resistance, short or harness connector for damage, corrosion, loose or broken terminals. REPAIR: Faulty wiring or connector. GO TO: Step 4.
4	Final Procedure Perform a road test to verify repair. -- Does the original DTC return?	-- YES: For Beetle/Beetle Convertible, CHECK: Vehicle Electrical System Control Module -J519- harness connector for any damaged, pushed out pins. For Passat, CHECK: Data Bus On Board Diagnostic Interface -J533- harness connector for any damaged, pushed out pins. REPAIR: As necessary. If all electrical connections are OK: For Beetle/Beetle Convertible, REPLACE: Vehicle Electrical System Control Module -J519-. For Passat, REPLACE: Data Bus On Board Diagnostic Interface -J533-. Clear the DTC's. Refer to: DIAGNOSTIC MODE 04 - ERASE DTC MEMORY . Repair is complete. Generate Readiness Code. Refer to: READINESS CODE . Return vehicle to Customer. Test Procedure : Perform the diagnostic procedure for any DTC's. If no DTC's return, the repair is complete. Return vehicle to customer.