Test Procedure

Step	Procedure	Result / Action to Take
1	PERFORM: Preliminary Check to verify the customers complaint. Refer to: PERFORM: Preliminary Check to verify the customers complaint. Refer to PRELIMINARY CHECK . -- Was Complaint verified?	-- YES: GO TO: Step 2. -- NO: GATHER more information from customer about the complaint.
2	REMOVE: Evaporative Canister. Plug or Cap off the Fuel Tank Leak Detection Control Module -J909- port going to the vent filter. CONNECT: Hand vacuum pump to the Fuel Tank Leak Detection Control Module -J909- CAN port and apply 0.700 bar and see if the vacuum holds. -- Did the vacuum hold?	-- YES: GO TO: Step 3. -- NO: REPLACE: Fuel Tank Leak Detection Control Module -J909-. GO TO: Step 5.
3	IGNITION: OFF. DISCONNECT: Fuel Tank Leak Detection Control Module -J909- harness connector. IGNITION: ON. CHECK: Fuel Tank Leak Detection Control Module -J909- harness connector terminal 4 to ground for voltage. IGNITION: OFF. SPECIFIED VALUE: Battery voltage. -- Was Value obtained?	-- YES: GO TO: Step 4. -- NO: PERFORM: Visual Inspection of wiring and component. CHECK: Wiring for open, high resistance, short or harness connector for damage, corrosion, loose or broken terminals. REPAIR: Faulty wiring or connector. GO TO: Step 5.
4	REMOVE: Engine/Motor Control Module -J623-. CHECK: Fuel Tank Leak Detection Control Module -J909- harness connector terminal 1 to the Engine/Motor Control Module -J623- harness connector T91 / 37 for resistance. CHECK: Fuel Tank Leak Detection Control Module -J909- harness connector terminal 2 to the Engine/Motor Control Module -J623- harness connector T91 / 21 for resistance. CHECK: Fuel Tank Leak Detection Control Module -J909- harness connector terminal 3 to the Engine/Motor Control Module -J623- harness connector T105 / 20 for resistance. SPECIFIED VALUE: 0.5 Ω (± 0.3 Ω). -- Were Values obtained?	-- YES: REPLACE: Fuel Tank Leak Detection Control Module -J909-. GO TO: Step 5. -- NO: PERFORM: Visual Inspection of wiring and component. CHECK: Wiring for open, high resistance, short or harness connector for damage, corrosion, loose or broken terminals. REPAIR: Faulty wiring or connector. GO TO: Step 5.
5	Final Procedure Perform a road test to verify repair. -- Does the original DTC return?	-- YES: CHECK: Engine/Motor Control Module -J623- harness connector for any damaged, pushed out pins. REPAIR: As necessary. If all electrical connections are OK: REPLACE: Engine/Motor Control Module -J623-. Clear the DTC's. Refer to: DIAGNOSTIC MODE 04 - ERASE DTC MEMORY . Repair is complete. Generate Readiness Code. Refer to: READINESS CODE . Return vehicle to Customer. -- NO: Perform the diagnostic procedure for any DTC's. If no DTC's return, the repair is complete. Return vehicle to customer.