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Home >> Volvo >> 2002 >> S80 Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 228 (Sub-Frame (Front) - Replacing) >> Body & Frame >> Sub-Frame Front, Replacing >> Installing the Sub-Frame
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Installing the Sub-Frame

WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2009 Volvo S60, 2008 Volvo S60, 2007 Volvo S60, 2006 Volvo S60, and 2005 Volvo S60. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Front And Rear Screws To Control Arms
GLL108163Courtesy of VOLVO CARS OF NORTH AMERICA.

Position the sub-frame on a lifting table.

Carefully lift the sub-frame.

Locate the control arms to the ball joints and the steering gear to its mountings.

HINT: Lubricate the rubber coated clamp for the servo pressure pipe on the sub-frame using a soap solution. Install the screw before raising the sub-frame completely. Do not tighten the screw more than 2 turns as the pipe must be able to slide to the correct position in the clamp while raising the sub frame. 

NOTE: Ensure that the brake pipe at the exhaust mounting is not trapped when raising the sub frame.

Lift the sub-frame up completely.

Install the four screws in the sub-frame together with the sub-frame brackets and engine block heater, if applicable. Use new screws. Lubricate the screws.

First tighten the screws on the left side of the sub-frame. Tighten to 105 Nm  . Angle tighten to 120°  . Then tighten the right-hand side to the same value.

Finally tighten the screws for the brackets on both sides to 50 Nm  .