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TCM (Transmission Control Module) & DEM (Differential Electronic Module) SW (40-02)

Publication date: 2007-12-18
Reference number: 40-02

TCM (TRANSMISSION CONTROL MODULE) & DEM (DIFFERENTIAL ELECTRONIC MODULE) SW

TCM (TRANSMISSION CONTROL MODULE) & DEM (DIFFERENTIAL ELECTRONIC MODULE) SW

TECHNICAL SERVICE BULLETIN

Reference Number(s): 40-02, Date of Issue:  December 18, 2007
VOLVO: 2007 S60/V70/XC70/XC90 (New, February 2007); 2002-2006 S60/S80/V70/XC70/XC90; 2001 S60/V70/V70XC; 2000 S/V70; 2001 C70; 2002 C70; 2004.5 - 2006 S40/V50; 2005-2007 XC90 V8; 2007 XC90 3.2; 1999 S/V/C 70; 1999-2001 S80; 2002-2004 S80; 2003-2005 XC90
Superceded Bulletin(s): 40-02, Date of Issue:  February 12, 2007

Description

NOTE: This supersedes the previous 40-02, dated 2/12/2007. New DEM Upgrade SW has been added. Please update your files.

The following TCM and DEM Upgrades are available to correct the complaints / symptoms listed below:

PROBLEM SYMPTOMS CHART

Vehicle Complaint / Symptom Reset Adaptation to Zero Adaptive Test Drive
AW 5 Speed (AW55-50/51) 
2007 S60/V70/XC70/XC90 (New, February 2007) Slip / Flare / Harsh Shifts during first few accelerations after a cold start. Yes Yes
2002-2006 S60/S80/V70/XC70/XC90 General Shift Quality
2-3 Flare, especially when cold or after Highway Driving
3-2 Power-On Downshift Quality, after coastdown
Power-On Downshift Response
TCM DTC 002E, 002F
Slip / Flare / Harsh Shifts during first few accelerations after a cold start. Applies to 2005-2006 (New, Feb. 2007)
2002-2004 No
2005-2006 Yes
2002-2004 No
2005-2006 Yes
2001 S60/V70/V70XC General Shift Quality
Shift Pattern
Power-On Downshift Response
Neutral Control Symptoms (Described in TNN 43-38)
Yes Yes
2000 S/V70 General Shift Quality
Harsh 4-2 and 3-2 downshifts
1st gear engine braking with shifter in 'L' position
Harsh Coast Down Shifts
Yes Yes
2001 C70 General Shift Quality
Shift Pattern
2-3 Upshift Flare
Yes Yes
2002 C70 General Shift Quality
2-3 Upshift Flare
Readiness (Comprehensive Flag Not Ready)
No No
2004.5 - 2006 S40/V50 General Shift Quality
Power-On Downshift Response
3-2 Power-On Downshift Quality, after coastdown
Torque Converter Lock-Up Shudder
TCM DTC 002E, 002F
No No
AW 6 Speed (TF80SC) 
2005-2007 XC90 V8 General Shift Quality
Soft, harsh or long 1-2 Upshift
Delayed engagement when moving shifter to 'R' or 'D'
Power-On Downshift Response, especially after coastdown
(ECM should also be upgraded for maximum response improvement)
TCM DTC P074400
(This DTC indicates that the engine has stalled on one or more occasion. Fault trace the vehicle accordingly.)
TCM DTC P073000
No No
2007 XC90 3.2 Delayed upshifts after releasing the accelerator pedal.
Excessive engine braking during coasting.
(The ECM should also be upgraded for maximum driveability improvement.)
No No
AW 4 Speed (AW50-42) 
1999 S/V/C 70 Delayed 3-4 Upshift
Harsh 4-3-4 Shift
Hunting Between Gears While Using Cruise Control
TCM DTC 0045
ECM DTC 530D
Yes No
GM4T65 
1999-2001 S80 TCM DTCs 0028, 002F, 0045, 0053, 008D, 0099 ECM 530D
DIM (Driver Information Module) message with no DTC
Harsh 1-2 upshift, 4-2-4 shift and garage shifts
Geartronic Downshift Shudder
Engine RPM Oscillations During Highway Driving
Yes No
2002-2004 S80
2003-2005 XC90
TCM DTC 0028
TCM DTC 0099 (Reset Adaptation to Zero before clearing code)
1-2 Upshift Quality: Slipping, Harshness, Delay, Hesitation
2-1 Downshift Shock
Yes No

The "Power-On Downshift Response" Upgrade makes Kickdown / Passing Gear downshifts faster.

VEHICLES AND SYMPTOMS REFERENCE

DEM 
Vehicle Complaint / Symptom
2003 AWD Vehicles DEM DTC 0003
2003-2005 AWD Vehicles DEM DTC 000B
2005-2006 AWD S60/V70/XC70/S80/XC90 CEM DTC 1A64 The CEM & DEM should be upgraded.
2006 AWD S60/V70/XC70/S80/XC90 DEM DTC 0001,0005,0006,0008,000A
2006-2008 S60/XC90
2005-2008 XC90 V8
2006-2007 V70/XC70
A harsh jolt may be felt in the drive line when cruising at speeds approx 70 - 110Km/h (40 - 70 mph). This SW will allow for a greater difference between front & rear axle speeds.

If the message 'Invalid' is received when ordering an Upgrade, and Status 134 is shown under the details, the control module already contains the latest software.

WARRANTY CLAIM INFORMATION

WARRANTY CLAIM INFORMATION

LABOR OP LABOR DESCRIPTION LABOR TIME
36004-2 Software Download .3 hr.
Claims may be submitted under the new car warranty when there is a documented customer complaint using claim type: 01