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Valve Test

  1. Ensure fuel tank is less than half full. Remove fuel filler cap. Remove left rear inner fender. Disconnect fuel tank vapor signal hose. See Fig 1 or Fig 2 . Disconnect vacuum hose from EVAP canister, then plug ports with plugs. Connect vacuum pump/gauge to EVAP canister vent shut valve port. See Fig 3 or Fig 4 . Apply vacuum with vacuum pump/gauge (80 pumps). If vacuum holds, go to next step. If vacuum does not hold, go to step  3 .
    Fig 1: Identifying Fuel Tank Vapor Signal Hose (MDX)
    G00032263Courtesy of AMERICAN HONDA MOTOR CO., INC.
    Fig 2: Identifying Fuel Tank Vapor Signal Hose (3.2CL & 3.2TL)
    G00110193Courtesy of AMERICAN HONDA MOTOR CO., INC.
    Fig 3: Disconnecting Vacuum Hoses From EVAP Canister Vent Shut Valve (MDX)
    G00032264Courtesy of AMERICAN HONDA MOTOR CO., INC.
    Fig 4: Disconnecting Vacuum Hoses From EVAP Canister Vent Shut Valve (3.2CL & 3.2TL)
    G99A08435Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Connect a second vacuum pump to fuel tank vapor signal tube. See Fig 1 or Fig 2 . Apply vacuum with vacuum pump (1 pump). Check vacuum reading at vacuum pump/gauge used in step 1). If vacuum holds, replace fuel tank vapor control valve. See EMISSION SYSTEMS & SUB-SYSTEMS in REMOVAL, OVERHAUL & INSTALLATION article. If vacuum is released, fuel tank vapor control valve is okay. Go to step  4 .
  3. Disconnect fuel tank vapor quick-connect fitting from EVAP canister. Cap port on canister. Reapply 80 pumps of vacuum with vacuum pump. If vacuum holds, replace fuel tank vapor control valve. See EMISSION SYSTEMS & SUB-SYSTEMS in REMOVAL, OVERHAUL & INSTALLATION article. If vacuum does not hold, check EVAP canister vent shut valve "O" ring. If "O" ring is okay, replace EVAP canister and go back to step  1 .
  4. Fill fuel tank with fuel. Check for fuel in hoses at 2-way valve and fuel tank vapor recirculation hose. See Fig 5 or Fig 6 . If fuel runs out of hoses at either location, replace fuel tank vapor control valve. See EMISSION SYSTEMS & SUB-SYSTEMS in REMOVAL, OVERHAUL & INSTALLATION article. If fuel does not run out at either location, the fuel tank vapor system is operating normally.
    NOTE: Tiny droplets of fuel at either location is normal.
Fig 5: Checking For Fuel Leaks In EVAP System (MDX)
G00110194Courtesy of AMERICAN HONDA MOTOR CO., INC.
Fig 6: Checking For Fuel Leaks In EVAP System (3.2CL & 3.2TL)
G00032261Courtesy of AMERICAN HONDA MOTOR CO., INC.