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Valve Body: Assembly

NOTE: If the valve body assembly is being reconditioned or replaced, it is necessary to perform the Quick Learn Procedure using the DRBIII® Scan Tool. (Refer to SHIFT QUALITY QUICK-LEARN PROCEDURE (2002) or TRANSAXLE SHIFT QUALITY QUICK LEARN PROCEDURE (2003))
  1. Install valves and springs as shown in Fig 1.
    Fig 1: Exploded View Of Valve Body Assembly
    G00991941Courtesy of DAIMLERCHRYSLER CORP.
  2. Install regulator valve spring retainer. See Fig 2.
    Fig 2: Installing Regulator Valve Spring Retainer Using Tool 6302
    G00991942Courtesy of DAIMLERCHRYSLER CORP.
  3. Install dual retainer plate using Tool 6301. See Fig 3.
    Fig 3: Installing Dual Retainer Plate Using Tool 6301
    G00991943Courtesy of DAIMLERCHRYSLER CORP.
  4. Verify that all retainers are installed as shown in Fig 4. Retainers should be flush or below valve body surface.
    Fig 4: Locating Valve Retainer
    G00991944Courtesy of DAIMLERCHRYSLER CORP.
  5. Install 2/4 Accumulator components as shown in Fig 5. Torque 2/4 Accumulator retainer plate to 5 N.m (45 in. lbs.).
    Fig 5: Exploded View Of 2/4 Accumulator Assembly
    G00991945Courtesy of DAIMLERCHRYSLER CORP.
  6. Install check balls into position as shown in Fig 6. If necessary, secure them with petrolatum or transmission assembly gel for assembly ease.
    Fig 6: Locating Check Ball
    G00991946Courtesy of DAIMLERCHRYSLER CORP.
  7. Install thermal valve to the transfer plate. See Fig 7.
    Fig 7: Installing Thermal Valve To Transfer Plate
    G00991947Courtesy of DAIMLERCHRYSLER CORP.
  8. Install oil screen to transfer plate. See Fig 8.
    Fig 8: Installing Oil Screen To Transfer Plate
    G00991948Courtesy of DAIMLERCHRYSLER CORP.
  9. Install separator plate to transfer plate. See Fig 9.
    Fig 9: Installing Separator Plate To Transfer Plate
    G00991949Courtesy of DAIMLERCHRYSLER CORP.
  10. Install the two separator plate-to-transfer plate screws. See Fig 10.
    Fig 10: Installing Separator Plate-To-Transfer Plate Screws
    G00991950Courtesy of DAIMLERCHRYSLER CORP.
  11. Install the transfer plate to the valve body. See Fig 11.
    Fig 11: Installing Transfer Plate To Valve Body
    G00991951Courtesy of DAIMLERCHRYSLER CORP.
  12. Install the transfer plate-to-valve body screws and torque to 5 N.m (45 in. lbs.). See Fig 12.
    Fig 12: Installing Transfer Plate-To-Valve Body Screws
    G00991952Courtesy of DAIMLERCHRYSLER CORP.
  13. Install the stiffener plate. See Fig 13.
    Fig 13: Installing Stiffener Plate
    G00991953Courtesy of DAIMLERCHRYSLER CORP.
  14. Install the solenoid/pressure switch assembly and to the transfer plate and torque to 6 N.m (35 in. lbs.). See Fig 14.
    Fig 14: Installing Solenoid Retaining Screws
    G00991954Courtesy of DAIMLERCHRYSLER CORP.
  15. Install the manual shaft/rooster comb and transmission range sensor to the valve body. See Fig 15.
    Fig 15: Installing Manual Shaft/Rooster Comb & Transmission Range Sensor
    G00991955Courtesy of DAIMLERCHRYSLER CORP.
  16. Install the TRS/manual shaft retaining screw and torque to 5 N.m (45 in. lbs.). See Fig 16.
    Fig 16: Installing Manual Shaft Retaining Screw
    G00991956Courtesy of DAIMLERCHRYSLER CORP.
  17. Install manual shaft seal.
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