Sensor-Fuel Level Sending Unit: Installation

WARNING: This page is about a different car, the 2006 Jeep Grand Cherokee. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Fuel Tank Mounting

Courtesy of DAIMLERCHRYSLER CORP.

Install fuel level sending unit onto module.
If fuel tank is to be replaced, install fuel pump module into tank (Refer to FUEL SYSTEM/FUEL DELIVERY/FUEL PUMP MODULE - INSTALLATION) .
Position fuel tank to hydraulic jack.
Raise tank until positioned to body.
Install and tighten bolts (1, 2, and 3). See Figure. Refer to Torque Specifications.
Remove hydraulic jack.

Fig 2: Fuel Lines - Rear
Courtesy of DAIMLERCHRYSLER CORP.
Position rubber fill hose (2) to tank fitting (3). Tighten clamp (4). See Figure.
Connect fuel vent connectors (1) and (5) at rear of tank (Refer to FUEL SYSTEM/FUEL DELIVERY/QUICK CONNECT FITTING - STANDARD PROCEDURE) .

Fig 3: Fuel Lines - Front
Courtesy of DAIMLERCHRYSLER CORP.
Connect fuel line connectors (1) and (2) at front of tank (3) See Figure.(Refer to FUEL SYSTEM/FUEL DELIVERY/QUICK CONNECT FITTING - STANDARD PROCEDURE) .

Fig 4: Fuel Pump Module Pigtail Harness
Courtesy of DAIMLERCHRYSLER CORP.
Connect pump module electrical pigtail connector (1) to body wiring harness connector (2). See Figure.
Lower vehicle.
Fill fuel tank with fuel.
Start engine and check for fuel leaks near top of pump module.